| Customization: | Available |
|---|---|
| Type: | Clay Dry Sand |
| Casting Method: | pressure Crystallization |
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Sand casting sprocket wheel for machinery part
1.grey/ductile,ADI,Malleable iron,grey iron
2.OEM/ODM,TS16949
3.FMEA APQP QA QC,AQL,R&D PPAP
4.machined
| 1. Ductile Iron Castings: | |
| 1) molding process: | Resin sand/Green Sand |
| 2) Material: | EN-GJS-400-15/EN-GJS-500-7/EN-GJS-600-3/EN-GJS-700-2 |
| 3) Molding: | Hand molding/Molding machine Z145/146/148/Molding line. |
| 4) Possible Heat Treatment: | Annealing |
| 5) Industry involved: | Municipal Construction / Fluid /Automotive |
| 6) Part unit weight range: | 0. 5kg-2000kgs |
| 7) Max/Min wall thickness requirements: | 4mm-250mm |
| 8) Manufacturer Certification: | ISO9001(2000)/ TS16949 |
| 2. Grey iron castings: | |
| 1) molding process: | Green sand/Resin sand |
| 2) Material: | EN-GJL-150/DIN 1691 GG-15 EN-GJL-200/DIN 1691-GG20 EN-GJL-250/DIN1691-GG25 EN-GJL-300/DIN1691-GG30 |
| 3) Molding: | Hand molding/ Molding machine Z145/146/148/Molding line. |
| 4) Industry involved: | Municipal industry/Construction Fluid industry/Automotive industry |
| 5) Part unit weight range: | 0.5kg-2000kgs |
| 6) Max/Min wall thickness requirements: | 4mm |
| 7) Manufacturer Certification: | ISO9001(2000)/ TS16949 |
| 3. Malleable castings: | |
| 1) molding process: | Green Sand |
| 2) Material: | Ferrite Malleable Iron KTH350-10, KTH370-12, KTZ2550-04 |
| 3) Molding: | Hand-molding/Mechanical molding/Molding machine/Molding line. |
| 4) Possible Heat treatment: | Annealing, Normalizing, Quenching |
| 5) Industry involved: | Power Transmission/Construction Industry |
| 6) Part unit weight range: | 0.2kg-15kgs |
| 7) Max/Min wall thickness requirements: | 4mm-10mm |
| 8) Representative Product: | Insulator Caps/Fastener/Scaffold |
| 9) Manufacturer Certification: | ISO9001(2000) |
Facility may involved for Q&C:
Material:
lChemical composition:
Ø OBLF Spectrometer with 29 channels in bi-metal of AL+FE
lMechanical Property
Ø Hardness test
Ø Mechanical property inspection
Ø Impact inspection
lMicrostructure:
Ø Microscope Metallographic Analysis as per AQL based on heating number
lStructure tightness
Ø Destruction test
Ø Weight test
Crack inspection:
lMT
lUT
lX-ray
Coating test:
lCoating thickness tester
lSalt spray test
Dimension:
lConventional gauge
lGo & No-go gauge
lCMM
Leakage check
Press load test
Ø Will be effected acc. to different projects.
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